Tier-1 OEM/ODM Manufacturing Excellence

Custom OEM Urban Charging Solutions Manufacturers & Factory

Architecting Next-Generation EV Infrastructure: High-Power DC Fast Chargers, Smart Grid Coupling, and Scalable Fleet Charging Ecosystems Built for Smart Cities Worldwide.

1,600kW
Max Megawatt Output
97.5%
Peak Module Efficiency
ISO 15118
Plug & Charge Ready
OCPP 2.0.1
Smart Interoperability
Featured Product Lineup

Industrial & Commercial Urban DC Fast Chargers

Engineered for extreme reliability, dynamic power distribution, and seamless integration with global EV standards.

Smart Grid Integrated EV Charger
Smart Grid Integrated EV Charger for Renewable Energy Optimization
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120kw/80kw DC Fast Charger
CE TUV Certified New 120kw/80kw DC Fast Car Charging Station Level 3 EV Charger Compatible CCS Gbt 2 Guns Commercial Use IP54
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20-40kw Air-Cooled DC Charger
20-40kw Air-Cooled DC EV Charger Electric Car Charger with 5m Cable and RFID Reader for Small Office and Commercial Parking Lots
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240/1600kw Split Type Charging Pile
240/1600kw Split Type Charging Pile DC Fast Charger CCS2 Gbt Ocpp1.6j IP54 Solar Compatible Credit Card Payment Public Parking
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Fleet-Optimized DC Charger
Zhongchongfu Fleet-Optimized DC Charger High-Capacity Multi-Port Charging for Taxi and Bus Fleets with Synchronized Energy Distribution Smart Scheduling
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240kw DC Charging Station
240kw DC Charging Station Designed for Electric Car Charging Networks Charger
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5.015mwh Liquid-Cooling Storage Unit
5.015mwh Efficient Liquid - Cooling Energy Storage Unit
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Public EV Charging Station 160kw
Public EV Charging Station with POS & Remote Monitoring 160kw Charger
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Pioneering Smart EV Charging

Leading Custom OEM Urban Charging Solutions Factory

Shenzhen Vernon Charger Co., Ltd. is a pioneering manufacturer specializing in portable, wall-mounted, and ground-mounted DC EV chargers, providing comprehensive solutions for smart group charging, fleets, and public applications. The company focuses on delivering efficient, reliable, and intelligent charging systems designed to meet the diverse needs of residential, commercial, and industrial customers.

As urban centers globally undergo rapid electrification, local municipal grids face unprecedented peak demand strains. Shenzhen Vernon Charger Co., Ltd. stands at the nexus of power electronics innovation and smart urban planning. By leveraging ultra-reliable SiC (Silicon Carbide) power conversion modules, liquid-cooling heat dispersion, and modular architecture, our factory delivers tailor-made OEM and ODM charging station hardware and software ecosystems to Charge Point Operators (CPOs), municipal authorities, and commercial fleet managers worldwide.

Custom Hardware Modular housing, dual-port split architecture, custom branding, and IP54/IP65 ingress protection.
Smart Firmware Full OCPP 1.6J / 2.0.1 compliance, dynamic load management, and ISO 15118 PnC encryption.
Shenzhen Vernon Charger Co., Ltd. Manufacturing Facility
Technology & Engineering Roadmap

Next-Generation Infrastructure Engineering for Urban Mobility

Exploring the technological vector powering high-density, ultra-fast charging networks across metropolitan landscapes.

800V/1000V High-Voltage Architecture

Modern passenger EVs and commercial heavy-duty fleets are transitioning from legacy 400V battery architectures to 800V and 1000V ultra-high voltage systems. Vernon Charger’s DC fast chargers integrate wide-voltage range power modules (200V–1000V DC), eliminating thermal bottlenecks and enabling full 300kW–480kW continuous power output without current degradation.

Liquid-Cooled Supercharging Systems

To deliver continuous charging currents up to 600A per connector, air cooling reaches physical and physical weight limits due to heavy copper cabling. Our liquid-cooled dispensers utilize synthetic dielectric coolants and micro-channel thermal plates, reducing cable weight by 50% while operating under 60dB noise levels in urban commercial zones.

Dynamic Load Management (DLM) & Matrix Matrixing

Urban charging sites often face transformer capacity constraints. Our proprietary DLM algorithm dynamically redistributes available grid power across multiple ports in 1kW increments. By analyzing vehicle State of Charge (SoC), requested charge curves, and real-time site power draw, site operators maximize throughput without costly grid upgrades.

Vehicle-to-Grid (V2G) & Bi-Directional Power Flow

Transforming EV fleets into distributed energy storage units (DERs). Our bi-directional DC chargers feature IEEE 1547 and UL 1741 grid-interconnection compliance, allowing urban fleets to discharge power back to the grid during peak energy demand hours, generating ancillary service revenue for operators.

Megawatt Charging System (MCS) for Heavy Fleets

For municipal bus depots and heavy commercial logistics hubs, Vernon Charger is actively deploying split-system MCS architectures capable of delivering up to 1.6MW output. Utilizing automated overhead pantographs and heavy-duty dual-gun dispensers, fast fleet turnaround times are achieved.

Cybersecurity & Hardware Security Modules (HSM)

With EV chargers functioning as networked IoT endpoints, cybersecurity is paramount. Our chargers incorporate hardware root-of-trust chips, TLS 1.3 encrypted OCPP channels, and automated over-the-air (OTA) firmware signing to prevent unauthorized access and data tampering.

Macro Ecosystem Strategy

Holistic Urban Infrastructure & Microgrid Solutions

Overcoming urban space, grid congestion, and peak tariff challenges through integrated Solar-Storage-Charging systems.

Solar-Storage-Charging (BESS) Tri-Generation

In congested urban environments, upgrading localized utility transformers can take years and cost millions. Vernon Charger’s macro solution couples local rooftop/canopy photovoltaic (PV) solar panels with heavy-duty Battery Energy Storage Systems (BESS) and high-power DC chargers.

  • Peak Shaving & Energy Arbitrage: Store low-cost off-peak solar/grid power in BESS and discharge during high-demand daytime peak pricing windows.
  • Grid Stress Alleviation: Deliver 480kW superfast charging to EVs even on standard 100kW grid connections by drawing power simultaneously from the battery bank.
  • Microgrid Resilience: Provide uninterrupted charging operations for critical municipal emergency vehicles during power outages or grid blackouts.

Urban Deployment Scenarios & Module Fit

Scenario Recommended Hardware Key Technology
High-Density Public Parking 120kW / 160kW All-in-One DC Chargers Dual Guns, POS Terminal, RFID, OCPP 1.6J
Bus Depots & Taxi Hubs 240kW - 1600kW Split Charging Piles Dynamic Matrix Allocation, High-Power Guns
Commercial Real Estate 20kW - 40kW Wall-Mounted / Ground DC Air-Cooled, Compact Footprint, Low Noise
Grid-Constrained Zones BESS + DC Fast Charger Integration Liquid-Cooled 5.015MWh Battery Coupling
Factory 4.0 Excellence

China Manufacturing Resilience & Supply Chain Agility

Vernon Charger’s product portfolio includes high-power DC fast chargers, portable charging units, wall-mounted and ground-mounted stations, and flexible group charging solutions. Each product incorporates advanced features such as intelligent power management, real-time monitoring, remote control, and energy optimization, ensuring safe, efficient, and user-friendly operation across multiple scenarios.

Operating out of Shenzhen—the world's capital for electronic hardware innovation—Shenzhen Vernon Charger Co., Ltd. benefits from a completely integrated Tier-1 supply chain. From internal power module SMT production lines to automated burn-in testing chambers, our Industry 4.0 factory guarantees fast turnaround times, superior cost optimization, and rigorous batch consistency.

End-to-End Quality Management Protocols:
✔ 100% Full Load Burn-In Testing
✔ Salt Spray Corrosion Resistance
✔ IP65 Dust & Water Ingress Verification
✔ High Voltage Insulation Safety Tests
Vernon Charger Intelligent Charging System Integration
Global Interoperability

International Certification & Compliance Assurance

Meeting stringent global regulatory, grid code, and safety compliance standards for seamless worldwide deployment.

With rigorous adherence to international safety and quality standards, Shenzhen Vernon Charger Co., Ltd. has established itself as a trusted partner in the EV charging industry. By providing cutting-edge DC EV charging solutions, the company empowers clients to adopt cleaner transportation, improve operational efficiency, and contribute to a sustainable energy future.

Safety & Electromagnetic Standards

Fully compliant with CE-EMC, CE-LVD, TUV Rheinland, IEC 61851-1, IEC 61851-23, and IEC 61851-24. High immunity against electro-static discharges and surge protection up to 20kA.

Multi-Standard Protocol Connectors

Equipped with dual or multi-gun configurations supporting CCS Combo 1 (North America), CCS Combo 2 (Europe), GB/T (China), CHAdeMO (Japan), and emerging NACS standards with built-in electronic locking mechanisms.

Localized Payment & Billing Gateways

Integrated hardware credit card terminals (Nayax, Payter, Worldline) compliant with PCI-DSS. Supports RFID card authentication, mobile app QR code scanning, and direct ISO 15118 Plug & Charge billing.

Procurement & ODM Collaboration

Tailored OEM/ODM Hardware White-Labeling

Partnering with global CPOs, distributors, and energy conglomerates to deliver bespoke hardware solutions.

1. Industrial Design & Branding

Custom cabinet sheet-metal modifications, custom exterior paint colors (RAL system), silkscreen logo printing, and ambient LED light ring customization to align with corporate brand identity.

2. Firmware & UX Adaptation

Pre-configured backend server URLs, customized 7-inch to 15-inch LCD touchscreen UI graphics, multi-language localization (20+ languages), and customized charger boot logos.

3. Hardware Modularity

Choose between 20kW, 30kW, or 40kW modular power units. Configurable connector lengths (5m to 10m), cable management drop-retractors, and optional integrated power quality meters.

Enterprise Total Cost of Ownership (TCO) Advantage

By utilizing modular power conversion units and direct remote diagnostic software via OCPP, Vernon Charger hardware reduces field service maintenance visits by up to 65%. In the event of a module fault, non-technical personnel can perform hot-swapping within 15 minutes, maintaining site uptime above 99.5%.

Frequently Asked Questions

Deep-Dive OEM & Technical Inquiries

Addressing key engineering, procurement, and integration considerations for enterprise buyers.

What is the typical turnaround lead time for custom OEM DC Fast Charger orders?
Standard OEM production cycles for customized DC charging stations typically range from 3 to 5 weeks, depending on housing modifications and branding specifications. Prototype customization and firmware integration can be completed in as little as 14 business days due to our flexible modular manufacturing infrastructure.
How does Dynamic Power Allocation function in multi-port split charging systems?
In our split-type charging systems (such as the 240kW–1600kW range), power is centralized in a matrix power cabinet and dynamically routed to multiple dispensers. Internal smart relay switches allocate 20kW/30kW power modules to individual guns based on real-time vehicle requests, enabling maximum power delivery when one vehicle charges, or equal power splitting when multiple vehicles plug in simultaneously.
Are Vernon Charger products natively compatible with third-party CPO backend platforms?
Yes. All chargers are certified compliant with OCPP 1.6-JSON (OCPP 1.6J) and OCPP 2.0.1 protocols. They have been rigorously field-tested with major global management software platforms including ChargePoint, Driivz, Greenlots, AMPECO, and Trilliant, allowing remote monitoring, automated billing, and firmware management out of the box.
What ambient environmental protections are built in for harsh outdoor urban climates?
Our chargers feature heavy-duty galvannealed steel or aluminum alloy enclosures with IP54 (standard) or IP65 (enhanced outdoor) ratings, coupled with IK10 impact resistance. Internal PCB boards undergo conformal coating protection against humidity, salt fog, industrial dust, and extreme temperature variations (-30°C to +55°C).
How does ISO 15118 Plug & Charge enhance the user experience?
ISO 15118 establishes a secure cryptographic communication link between the EV and the charger upon physical cable plug-in. The charging station automatically identifies the vehicle, verifies contracts, initiates charging, and processes billing without requiring physical credit cards, RFID tags, or mobile phone apps.
What advantage does a 5.015MWh Liquid-Cooling Storage Unit offer an EV charging hub?
A 5.015MWh liquid-cooled BESS unit stores vast amounts of electrical energy during off-peak night hours or from solar PV input. When multiple ultra-fast DC chargers operate simultaneously during high-traffic daytime periods, the storage unit discharges high power, preventing grid overload and avoiding peak demand penalty charges from utilities.
Additional Charging Solutions

Advanced Infrastructure & Microgrid Hardware

Heavy-duty power conversion, split-type charging stacks, and renewable inverter systems.

Split Type DC Fast Charger 240/1600kw
240/1600kw Split Type Charging Pile DC Fast Charger CCS2 Gbt Ocpp1.6j IP54 Solar Compatible Credit Card Payment Public Parking
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120kw Integrated Fast EV Charger
120kw Integrated Fast EV Charger with Efficient Charging Solutions
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Intelligent Ring Main Unit 630A
Durable Outdoor Intelligent Ring Main Unit Rmu 630A Rated Current
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20kw-400kw Smart Charging Station
45-65Hz Multi - Port Fast Charging 20kw - 400kw High Power Smart EV Charging Station
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Fleet 6-8 Guns 480kw Charging Station
Commercial Fleet 6 Guns 8 Guns 480kw Split DC Fast Charging Station
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500kw Hybrid Inverter
500kw Hybrid Inverter with DC Coupling PV Battery Grid Integration Redundant AC DC Supply 400V Solar Inverter
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AC Generator Battery Hybrid Converter
AC Generator-Battery Hybrid Converter with WiFi Monitoring and Water Gate Control
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Axpert Twin Inverter
Axpert Vm 4 Twin 4K/6K Inverter with Dual Outputs for Smart Load Management Allow Fewer Solar Panels for Small Home Solar System
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